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June 5, 2008 6:45 AM PDT

IBM to cool layered chips with water

by Candace Lombardi
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Scientists from the IBM Zurich Research Lab and the Fraunhofer Institute in Berlin are working on a microchip that uses micropipes of water to cool itself, IBM announced Thursday.

The chip's components are built in a 3D stack instead of side by side on a silicon wafer.

This diagram illustrates the chip-cooling concept. Water in a cooling container (purple) is pumped through integrated spaces between the chip's layers (orange).

(Credit: IBM)

Chips built in a three-dimensional stack formation offer more pathways for info to be processed and can shorten the distance chip information needs to travel by as much as 1,000 times, according to Thomas Brunschwiler, a senior engineer in the Advanced Thermal Packaging Group at the IBM Zurich Research Lab who has been working on the chip for almost two years.

The trouble is that this type of experimental chip structure also generates a large amount of heat.

To address that problem, the team has developed a cooling system consisting of micropipes of water as thin as a human hair (50 microns) that are interspersed between each chip layer.

To prevent an electrical short, the hairlike water pipes are hermetically sealed from the chip's other components first with a silicon wall and then with a layer of silicon oxide, according to Brunschwiler.

To bond the individual pipes from layer to layer without damaging other chip components, the scientists used a solder consisting of a mixture of gold and tin, which has a low melting point.

"This process enabled us to completely seal off the joints. Then we can use water, which is superior to other coolants," Brunschwiler said.

The water-cooled chip, which is intended for use in supercomputers, is 5 to 10 years away from being commercially available. "But before that, one would probably see chips with one core layer and a memory layer sitting on top that can still be cooled with (an) outside system," Brunschwiler said.

While unique in its microscopic scale, IBM's use of water to cool down the heat generated by computer processing is not novel.

Companies like IBM and Hewlett-Packard sell server racks with liquid cooling systems. Researchers at Ireland's Tyndall Institute and University of Limerick announced in March that they are working on a liquid cooling system incorporated into the packaging that encases chips. And in April, IBM announced a supercomputer that uses water alongside its processors to cool them.

Originally posted at Planetary Gear
Candace Lombardi is a journalist who divides her time between the U.S. and the U.K. Whether it's cars, robots, personal gadgets, or industrial machines, she enjoys examining the moving parts that keep our world rotating. Email her at CandaceLombardi@gmail.com. She is a member of the CNET Blog Network and is not a current employee of CNET.
October 30, 2007 8:31 AM PDT

Beam me up, Lang and Appleyard

by Candace Lombardi
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Two scientists from the Massachusetts Institute of Technology have found a way to use light beams for picking up, holding, and moving around cellular and microscopic objects on a microchip, MIT announced Tuesday.

Matthew J. Lang, assistant professor of MIT's biological and mechanical engineering departments, and David C. Appleyard, graduate student in the biological engineering department, determined that using infrared light on select silicon wafers is a way to use optical tweezers as a tool for manipulating objects on microchips.

The breakthrough could have applications in both the biology and electronics industry, according to Lang.

While the idea of optical tweezers has been around for about 30 years, it has necessitated a transparent glass surface in order to work and was, therefore, not applicable to opaque silicon chips. Lang and Appleyard hypothesized that silicon wafers are transparent to infrared wavelengths of light and thought that might be a way to solve the dilemma. The only problem was that the two were initially unsure which types of silicon wafers might work with the new method.

As silicon wafers are expensive and usually only available in bulk, the scientists posted help-wanted signs around MIT. They were able to initially test their theory on used silicon wafers discarded by scientists working on other projects. Once they determined which ones worked best, they then ordered them for the next phase of the project.

The system can work on cells within the nanometer-to-micrometers range, the common range of all living cells, according to Appleyard. The scientists have also been able to move a hollow object that was 20 micrometers and manipulate 16 E. coli cells on a microchip to spell out the letters "MIT."

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