Machine converts plastic waste to armored panels

(Credit: Crown Copyright)

A Welsh company has an answer for your battlefield waste disposal problems--a machine that turns mixed plastic trash into bullet- and fireproof armored panels.

Protomax Plastics, an engineering company based in Swansea, Wales, U.K., said its new P2 machine uses junk like discarded plastic bags and old milk crates to build everything from surfboards and kayaks to lightweight Kevlar protected panels.

"This technology has a wide range of applications, from construction of modular housing to materials for the automotive, security, and defense sectors," said Nick Stillwell, managing director of Protomax. "The panels can be produced on-site using local waste material, since the technology is easily transported and the panels are light and easy to handle, allowing quicker assembly than with traditional building materials."

Protomax adapted the technique from a process developed in 2002 by Detroit-based 3DM Technologies for DaimlerChrysler, which wanted to use it to manufacture plastic pickup boxes for the Dodge Dakota. It was also licensed for use to develop prefabricated housing in Mexico. The process is called powder impression molding, or PIM. It involves fusing powdered thermoplastic resins with reinforcing materials at relatively low temperatures, which produces a lightweight composite that is as strong as steel, according to the company.

The process holds out hope that companies may be able to eliminate landfill and reduce their carbon footprint by recycling their waste on-site, the company said.

Sounds like a good way to clean up the Green Zone and up-armor the Humvee fleet at the same time.

[mbopines]

Put this technology on an ocean freighter and get all the free raw materials you need at the Great Pacific Garbage Patch! Cleaning the ocean and making money - how great is that!

[bo1700]

Great idea! Sell 100 to the military and see how it works for a year or so, in Iraq and stateside, as a pilot project. Sounds almost too good to be true. The proof will be in the pudding, as they say! BILLIONS of plastic bags could be put to good use.