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September 19, 2008 10:32 AM PDT

Intel: Data centers could use some fresh air

by Tom Espiner
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Fresh air could save millions in data center cooling costs, Intel has claimed, after a successful experiment in the New Mexico desert.

Replacing air conditioning by piping in outside air saved power costs, with no appreciable increase in server failure rates, Intel concluded in a research paper (PDF). Despite a lot of dust and major temperature changes--both long considered undesirable in data centers--the equipment wasn't affected, Intel said.

"Servers...were subjected to considerable variation in temperature and humidity, as well as poor air quality; however, there was no significant increase in server failures," the paper said. "If subsequent investigation confirms these promising results, we anticipate using this approach in future, high-density data centers."

Intel temperature/humidity chart (Credit: Intel)

Intel estimated an annual cost reduction of approximately $143,000 for a small, 500-kilowatt data center, based on electricity costs of 8 cents per kilowatt-hour. In a larger 10-megawatt data center, the estimated annual cost reduction was $2.87 million.

The chipmaker used a normal air filter that took larger particles out of the air, but not fine dust. While the 32 servers and racks became coated in dust, and humidity was monitored but not controlled, the failure rate was 4.46 percent, compared with a 3.83 percent failure rate in Intel's main data center over the same period.

The experiment was run for 10 months, between October 2007 and August 2008. Server units with more than 900 blades, used for production design, were split into two compartments. One of the compartments was air-cooled, with temperatures ranging from 64.4 degrees to 89.6 degrees Fahrenheit. The other compartment was cooled using air conditioning, and used as a control.

Intel set up the experiment to challenge assumptions about optimal operating conditions in data centers. Conventional wisdom has it that temperature, humidity, and air quality must be strictly maintained.

However, Intel set out with the premise that, as servers are designed for optimal performance in temperatures of up to 98.6 degrees Fahrenheit, using air cooling in desert regions could be feasible.

The experiment was run as part of the "Intel IT's Eight-Year Data Center Efficiency Strategy" program, which aims to reduce data center costs.

Tom Espiner of ZDNet UK reported from London.

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by brett_cgb September 19, 2008 11:14 AM PDT
Filters for large particulate dust would need to be cleaned/replaced frequently, and may have no effect on fine particulates.

Consider a pair of electrostatic precipitaters with automatic grid washdown (assuming humidity really is not controlled) connected in parallel. When one is washing/drying, the other is filtering, otherwise both are filtering.

I live in Phoenix, and I know dust.

During most of the year, the air is very dry, so a little humidity (from a washdown) would help to cool the air. There are about 2 months each year that have high temp / high humidity, so open-loop cooling may not always be practical.
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by acpang September 19, 2008 9:42 PM PDT
They should build datacenters in northern Canada to take advantage of the cold climate
by September 19, 2008 12:43 PM PDT
If they're in dry weather, why not use a Coolerado system. It can drop temperatures dramatically using just evaporative cooling. Much cheaper to run than an A/C system.
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by raylopez September 19, 2008 1:44 PM PDT
Yeah a Swamp Cooler a.k.a. Coolerado system is the ticket for Phoenix
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