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December 17, 2009 10:58 AM PST

Santa's green sleigh of the future

by Candace Lombardi
  • 10 comments

GE's artist rendering of Santa's sleigh

(Credit: GE)

Author Gregory Mone is not the only one touting would-be Santa technology this year.

General Electric has released its own theory of how the legendary Santa Claus could make his yearly trip while communicating with Mrs. Claus and the elves back at HQ. This version, however, showcases real-world technology with a green bent under development at GE labs. While the Santa hook is child's play, the technology presented has useful applications in the adult world.

For example, the company is developing "icephobic" coatings that prevent ice and water from sticking to a vehicle even when driving through snow. It also has a ceramic matrix composite (CMC) material intended for use in the gas turbine engines used in aircraft. The material is lightweight and heat-resistant to high temperatures, but is not brittle like most ceramic materials. It's closer to metal in terms of durability, according to GE.

The paper-thin, bendable OLED lights for Santa's sleigh could be incorporated in all manner of gear like camping tents, wallpaper, or firefighters' uniforms.

Trip Optimizer calculates optimum speeds for a locomotive engine to save fuel depending on the route and makeup of the train, then self-adjusts the locomotive's throttle accordingly throughout the trip. GE suggests Santa might use the autopilot system for his sleigh, but Canadian Pacific Railway announced in July that it's equipping 200 of its freight locomotives with the system.

Other new technologies highlighted with the sleigh concept include: sodium batteries, a wireless medical sensor, and RFID (radio frequency identification) chips. More details on the technology, along with profiles of the scientists working them, can be found at GE's interactive Web site.

December 17, 2009 8:21 AM PST

Study: The road ahead for electric cars

by Candace Lombardi
  • 11 comments

While hybrid and all-electric cars are about five years away from becoming commonplace, 2010 will be a crucial year in determining how an electric car is designed, built, fueled, and used, according to a paper released Thursday by Pike Research.

The auto industry is already headed toward official decisions on technology and standards, and still to come is a natural market evolution determining industry leaders.

(Credit: Pike Research)

The most interesting part of the report is how Pike Research analysts see driver habits and electric cars evolving.

Currently, the report said, many automakers, like General Motors with its Chevy Volt, are following a strategy in which the plug-in hybrid electric vehicle (PHEV) being offered "seeks to satisfy the approximate 80 percent of drivers estimated to commute 33 miles per day or less."

Cost will be a key factor in the evolution of the market. The Pike report says it's debatable whether hybrid and all-electric cars will prove cheaper to drive mile for mile, given fluctuating gas prices and the cost of lithium-ion batteries. A survey cited in the report, meanwhile, found that only 17 percent of drivers would pay a premium for a PHEV over a gas-powered car.

Once the market of environmentally conscious drivers is saturated, automakers will have to come up with a plan B, according to Pike Research.

"If a significant consumer audience fails to embrace the initial class of PHEVs because of the cost, it is likely that automotive OEMs may shift to designing vehicles with shorter all-electric range, and smaller, less costly battery packs," said the report.

The group's paper, "Electric Vehicles: 10 Predictions for 2010," was published in conjunction with HybridCars.com, leaving the reader to question some of its more subjective conclusions on hybrids vs. electric cars or efficient gas-powered vehicles.

But the report also includes many interesting statistical predictions for anyone following the evolution of the green transportation industry:

  • By 2015 there will be 5.3 million places around the world to plug in and recharge a car.
  • Despite a U.S. push to revive its failed auto manufacturing economy with green technology manufacturing, it will actually be Asia that becomes the "dominant supplier and consumer of electric vehicles and batteries." Pike Research attributed this to the Chinese government's initiative to produce 500,000 electric vehicles per year.
  • The U.S. electrical grid upgrade will be sufficient to handle the influx of plug-in hybrids and all-electric cars overall, but neighborhoods with a concentrated volume of EVs could overwhelm a local utility.
  • Most people will charge their cars at work or home, and use public charging stations sparingly and mostly when traveling.
  • The majority of people will charge their cars after work between 4 p.m. and 8 p.m. putting a strain on local utilities, which will then in turn offer incentives for charging after 10 p.m.

The full paper is available for free download from Pike Research.

December 9, 2009 6:25 AM PST

Nanotube ink turns paper into batteries

by Candace Lombardi
  • 4 comments

A group of researchers from Stanford University have figured out a way to transform ordinary copy paper into storage units for electricity.

This week a group led by Yi Cui, professor of materials science and engineering at Stanford, demonstrated (see video) the use of an ink consisting of carbon nanotubes and silver nanowires. Once dipped in the ink and then baked, ordinary paper turns into a black paper that can act as a battery or supercapacitor. The paper retains its ability to hold a charge regardless of whether it's bent, crumpled, or rolled.

The ink looks identical to common India ink, which makes sense given the fact that Cui's ink is also made of carbon, albeit carbon nanotubes.

Cui and his team tried the ink on plastic, but found paper to be preferable because of its absorbent properties and its ability to endure crumpling. The ink could also be used as paint to create conductive walls.

The nanotechnology paper would have applications in electricity storage devices connecting to electrical grids, and could last through 40,000 charge/recharge cycles, according to Cui.

Cui said the nanomaterial transfers electricity more efficiently than normal conductors. He sees the paper providing a lightweight storage solution for energy sources, like wind and solar, which contend with the problem of not always being available on-demand. It could also be used in hybrid or all-electric cars.

Ink or printing has become a common method for scientists using nanotechnology to convey unusual properties onto ordinary objects. Innovalight has developed a proprietary silicon ink for ink-jet-manufacturing solar cells. In 2007, IBM and ETH Zurich researchers developed a method for "printing" molecules.

Cui's Stanford team for the ink project includes Liangbing Hu and JangWook Choi, both post doctoral scholars, and Yuan Yang, a graduate student.

Credit: Jack Hubbard/Standford News Service

December 1, 2009 6:42 AM PST

2012 Olympics showpiece: Big bubbles in the sky

by Candace Lombardi
  • 13 comments

Artist's rendering of the Cloud structure envisioned for the 2012 Olympics in London.

(Credit: MIT Senseable City Laboratory)

An extensive team of engineers, designers, and architects from around the world unveiled plans on Monday to create a digitally connected structure to grace the 2012 Olympics in London.

The structure, called the Cloud, is both a physical and digital cloud designed to broadcast real-time data and images on spherical, three-dimensional screens. While the images would float high above the city, the sound would be broadcast at ground level.

Carlo Ratti, head of the Senseable City Lab at the Massachusetts Institute of Technology, is a team leader on the project that includes experts from across the world and Google as a partner. Ratti is known for his work on a textualizing waterfall at the Zaragoza World's Fair in 2008, the Real Time Rome population-tracking project, and the EyeStop bus shelters throughout Florence, Italy.

In a statement, Ratti referred to the Cloud as a "new form of collective expression and experience and an updated symbol of our dawning age: code rather than carbon."

The Cloud will power itself, using a combination of solar energy from photovoltaic panels installed both on- and off-site.

The team wants to build the Cloud from money donated by individuals and companies through a "cloud raising" effort that will use the digital cloud to solicit donations. Facebook, Twitter, and Google are already on board to support the effort. Google plans to run adds via YouTube and its search results pages, according to MIT.

The structure is flexible enough in design that it can be modestly built for $5 million or be expanded to a $50 million project, depending on how much money is raised.

In addition to the many artists, architects, engineers, and computer scientists collaborating on the project, the team also includes legendary author Umberto Eco among its advisers.

November 12, 2009 9:08 AM PST

U.S. Army orders bridges made of recycled plastic

by Candace Lombardi
  • 2 comments

An M1A1 70-ton tank crosses a bridge made from Axion's thermoplastic composite at Camp Mackall in North Carolina.

(Credit: Photo Courtesy of U.S. Army/Dawn Elizabeth Pandoliano)

Axion International Holdings has won a $957,000 contract to provide the U.S. Army with two bridges made from a thermoplastic composite and recycled plastic, the company announced Wednesday evening.

The two bridges, which are replacing old wooden ones, will be constructed at Fort Eustis in Virginia from a proprietary Recycled Structural Composite (RSC) developed by Axion in conjunction with scientists at Rutgers University.

The railroad cross-ties will be made entirely of a plastic composed of recycled materials from both consumer and industrial plastic waste. Axion asserts that its recycled plastic railroad ties are actually longer-lasting that typical creosote-treated wood railroad ties.

Both the 40-foot and 80-foot bridges to be built will each have a high-loading rating of 130 tons, and be used to transport both locomotives and freight traffic, according to Axion.

The location is significant. Fort Eustis is home to the U.S. Army Transportation Corps, the branch of the Army responsible for coordinating the movement of personnel and cargo. The Fort Eustis motto is Einstein's famous quote "Nothing happens, until something moves." It's also the location of the U.S. Army Transportation Museum.

But this is not the first military bridge to be made out of plastic by Axion for the military. The Army has previously built plastic bridges for Fort Bragg and Camp Mackall in North Carolina using materials and structural design that allowed for a bearing load of 73 tons for tracked vehicles and 88 tons for cars and trucks. To demonstrate its strength a 70-ton M1A1 Abrams tank was driven across the bridge at its official unveiling in September.

The design and engineering of the bridges is being be done by Parsons Brinckerhoff and Centennial Contractors Enterprises.

November 5, 2009 10:35 AM PST

Hybrid Humvee coming up over the horizon

by Candace Lombardi
  • 20 comments

A Humvee made by American General.

(Credit: AM General)

Lithium-ion battery manufacturer EnerDel has signed an 18-month, $1.29 million contract with the U.S. Army to design and test hybrid battery options for the Humvee.

Trying to power the iconic fuel-guzzling High Mobility Multipurpose Wheeled Vehicle (HMMWV aka Humvee) with a battery, may seem like trying to put out a fire with a garden hose. But a lithium-ion battery system can deliver a lot of power from a battery quickly, giving a truck like the Humvee the thrust it requires.

EnerDel, a subsidiary of Ener1, will collaborate with the U.S. Army's Tank Automotive Research, Development, and Engineering Center (TARDEC) on four possible power systems that could be implemented in the XM1124 version of the Humvee.

The company, which specializes in battery cell chemistry as well as the electronics and battery system designs, said it already has two viable options. EnerDel has developed a lithium-tatinate system in conjunction with Argonne National Laboratory that could accommodate the acceleration and hard braking required for such a powerful vehicle like the Humvee. It also has a lithium-manganese system that would give a vehicle extra-long range and allow electronics to be run off the battery for extended periods of time before needing to be recharged.

As part of the 18-month contract, EnerDel will also be involved in testing the systems under "extreme performance simulations." In addition to putting the test vehicles through the usual Humvee paces of wading through water and mountain climbing, there will also be an endurance test.

That will include seeing how a hybrid Humvee fares as a power plant for a field hospital or temporary military post. The requirement makes perfect sense given the ease with which a Humvee can be transported to hard-to-reach areas. One of its key features has always been that it could be dropped in to virtually any terrain by parachute.

A Humvee being parachuted out of a plane.

(Credit: AM General)

The hybrid Humvee will also be more stealthy. Anyone who's had a close call with a Prius knows how dangerously silent hybrids can be in total battery mode. The hybrid version of the Humvee will have a powered-down "silent watch" mode that will allow it to run with its diesel generator off, reducing not only its noise, but also its thermal signature to avoid detection.

As always with major military project announcements, the company involved was quick to point out the down-the-road commercial application of its technology.

"In keeping with a long tradition, we also expect that innovations perfected here will have important benefits for the commercial markets," EnerDel President Rick Stanley said in a a statement.

There has already been interest in Raser Technologies' H3E, a plug-in hybrid version of a Hummer-branded SUV called the H3. While not truly a Hummer (the civilian version of the Humvee), the "Hummer-light" descendant has garnered the interest of even the most discerning Hummer enthusiasts.

So if EnerDel's batteries might be good enough to power a Hummvee, why haven't commercial automakers been knocking? They have actually. The company has signed research partnerships of varying commitment levels with Think Global, Fisker Automotive, Volvo, and Nissan. Its parent company, Ener1, is also working with U.S. utilities to develop smart grid storage units.

October 30, 2009 6:55 AM PDT

IBM sees overhaul coming for trucking industry

by Candace Lombardi
  • 3 comments

Fuel efficiency is the No. 1 factor in equipment purchases within the trucking industry, a new report from IBM says.

At the same time, brand name has fallen to the bottom of the criteria list and "faces the risk of slow death," according to the report.

The combination of those two factors means that new players in the trucking industry will give established brands a run for their money.

(Credit: IBM)

"The truck ecosystem will thrive because of--rather than in spite of--a chaotic introduction of new players," the report said.

"Truck 2020: Transcending Turbulence," which came out of IBM's Institute for Business Value, was based on interviews of 91 executives from 13 countries and from across the industry, including truck and bus original equipment manufacturers (OEMs), suppliers, regulators, and industry associations.

The trucking industry has been faced with financial hurdles, higher energy costs, and the image as a polluter in recent years, according to IBM. And the necessary advances for the industry are not restricted to strides in fuel efficiency.

Telematics will also be key, the report said. Evaluating and diagnosing vehicles remotely and in real time will be a useful tool in preventative maintenance. It will cut down on unexpected breakdowns that disrupt service and that cost trucking companies time and money, according to the report. Telematics tools that collect real-time data can also be useful for curbing litigation over accidents, the report noted.

While the growing significance of telematics may be entirely true, it should be noted that IBM has a vested interest in that field.

Big Blue has said it sees automotive computing as the company's next frontier and has been actively developing telematics and infrastructure technology for at least the last six years.

As far back as 2003, IBM began developing XML-based data retrieval architecture that would allow vehicles to receive real-time traffic and speed data from highways. In 2005, it signed a $125 million telematics deal with United Arab Emirates. And in 2006, it began partnering with manufacturer Magna Electronics to develop smart car parts.

October 21, 2009 11:36 AM PDT

Automakers to agree on standard for plug-in cars

by Candace Lombardi
  • 4 comments

Automakers are expected to agree this week to use the SAE J1772 five-pin charging system and coupler as the standard connection for plug-in vehicles.

(Credit: SAE International)

The Society of Automotive Engineers International, the organization that sets the standard for aerospace and automotive industry technology, will vote this week to make the SAE J1772 charging system and coupler the standard connection for plug-in vehicles, according to a General Motors executive.

Britta Gross, director of GM's Global Energy Systems, shared the news during a live Web chat at GM's Fastlane blog on Tuesday evening.

"As Jon Lauckner said this morning, the Volt comes with a 120-V charger and if you can find a normal outlet, you can charge the Volt," Gross said.

She went on to add that all major automakers will eventually equip cars with the same charging coupler when their respective plug-in cars in the pipeline reach the consumer market because a standard agreement was being reached.

"Yes, GM's Gery Kissel is chair of the SAE J1772 standards committee. The standard is going to a vote this week after two and a half years of work. All major automakers are expected to agree to adhere to these charging standards. All infrastructure that goes in from now on should be J1772 compliant so all plug-in vehicles can use it," Gross said.

Gross is referring to the SAE J1772 or SAE electric vehicle conductive charging cable and coupler which has five pins and can be used with 120V or 240 V single phase electrical systems.

The agreement would allow charging stations throughout the world to plug in to any standard plug-in vehicle in the same way nozzles at gas stations are standardized to fit gas- or diesel-powered vehicles, respectively.

September 24, 2009 8:40 AM PDT

Honda's U3-X unicycle really for robots

by Candace Lombardi
  • 27 comments

Honda on Wednesday unveiled the U3-X, a stool with a unique directional wheel system that allows it to travel diagonally, as well as right, left, forward, and backward.

It's basically a robotic unicycle.

The device is able to readjust itself so that instead of riders having to constantly balance themselves, the robotic unicycle does the compensating.

Honda pointed out in its unveiling video that the U3-X's seat is slightly higher than an average person's waistline, forcing riders to jump up slightly to sit on it and place their feet on a foot rest. This elevated height of the robotic unicycle leaves riders at relative eye level with passing pedestrians while in motion, according to Honda.

It's a nice touch. A common complaint among people in wheelchairs are the social and psychological effects of literally being looked down upon while traveling the world in a sitting position. But requiring the rider to be able to hold upright while on a backless seat clearly disqualifies the U3-X as a wheelchair substitute for many.

And in this age of rising obesity, who among the fitness-conscious is really going to ride the streets on a robotic stool when they can get a little chance at some exercise during their busy day by walking?

It's just one of those things you know no one is really going to buy. So why, then, did Honda unveil the U3-X robotic unicycle?

... Read more
September 23, 2009 10:27 AM PDT

Cooling breakthrough for computers, car electronics

by Candace Lombardi
  • 19 comments

Researchers at Purdue University have had a breakthrough that may completely change how engineers design cooling systems in everything from computers to electric and hybrid cars.

Using special computer chips from Delphi Electronics, Suresh Garimella, the R. Eugene and Susie E. Goodson Professor of Mechanical Engineering at Purdue University, and doctoral student Tannaz Harirchia, have developed and tested new mathematical formulas concerning the properties of boiling liquids in "microchannels."

Purdue University doctoral student Tannaz Harirchia holding up the computer chip she and professor Suresh Garimella (right) used to develop new formulas concerning 'microchannels.'

(Credit: Purdue University)

It's no secret that engineers, particularly chipmakers and computer manufacturers, have been striving for years to design cooling systems with highly efficient heat-transfer rates.

Microchannels are tiny channels through which fluid is directed in some types of high-power electronic cooling systems. Purdue University researchers have been working on the idea of microchannel heat sinks, as well as liquid-filled chips, for some time. IBM has also been developing a liquid-based chip-cooling concept.

Garimella and Harirchia have now determined that "allowing a liquid to boil in cooling systems dramatically increases how much heat can be removed, compared to simply heating a liquid to below its boiling point," according to their report.

"Boiling occurs differently in tiny channels than it does in ordinary size tubing used in conventional cooling systems," Garimella said in a statement.

Details of the breakthrough will be presented on October 8 in Belgium at Therminic 2009, an annual conference on thermal research and technology for microelectronics.

Having come up with a new way to assess fluid boiling in microchannels, Garimella and Harirchia now plan to concentrate on developing heat-transfer models engineers can use when designing cooling systems for high-power electronics.

Conducted in conjunction with Delphi Electronics, the research was funded by Indiana's 21st Century Research and Technology Fund, and Purdue-based National Science Foundation Cooling Technologies Research Center, a consortium of corporate, academic, and government laboratories.

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About Planetary Gear

In a software-driven world, it's easy to forget about the nuts and bolts. Whether it's cars, robots, personal gadgetry or industrial machines, Candace Lombardi examines the moving parts that keep our world rotating in her blog, Planetary Gear. A journalist who divides her time between the US and the UK, Lombardi has written for the sites of The New York Times, CNET, USA Today, MSN, ZDNet, Silicon.com and Gamespot. Email her at CandaceLombardi@gmail.com. She is a member of the CNET Blog Network and is not a current employee of CNET.

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